Members of the Engineering Alloys team are involved in large, often pan-university, collaborative research projects and other activities. Examples of these activities are described below.

Collaborative research projects

DARE (Designing Alloys for Resource Efficiency)

 

DARE (darealloys.org) is a £3.2m EPRSC collaborative programme between Sheffield, Kings College London, Cambridge and Imperial that aims to develop alloys for new manufacturing technologies such as additive manufacture and for supply chain compression and scrap recycling that enable a more efficient, less resource and CO2-intensive UK metals sector. The project partners span from Magnesium Elektron (Mg) to Timet, Safran, Alcoa, Firth Rixson and Rolls-Royce in the titanium sector, to VW, Siemens, Tata, Forge Masters and Arcelor Mittal in steels, all coming together to integrate process, alloy and business model design.

HexMat

This EPSRC sponsored programme grant (EP/K034332/1) is lead by Professor Fionn Dunne (with Dr David Dye as Co-Investigator). The team are interested in transforming understanding of hexagonal metals (notably Zr, Ti and Mg) for use in high value engineering applications in the Aerospace, Energy, and Defense sectors.

This consortia involves the Departments of Materials and Mechanical Engineering, as well as the Institute of Shock Physics at Imperial College, as well as teams at the Universities of Oxford and Manchester.

For more information please see the HexMat website.

Rolls-Royce Nuclear UTC

Rolls-Royce plc have a significant investment in research activities within the UK, most notably through their series of University Technology Centres (UTCs). Imperial College hosts two such UTCs, one of which is lead by Professor Fionn Dunne as Director.

The Nuclear UTC considereds a wide scope of activities, for the Engineering Alloys team we are strongly linked in with a focus on mechanical performance and structure integritity assessment in the field of Nuclear Engineering. This overlaps with many of the interests of the Centre for Nuclear Engineering.

Professor Fionn Dunne and Drs Mark Wenman, Ben Britton and David Dye have research activities that fall under this umbrella.

For more information, please see the RR-UTC website.

AVIC Centre for Materials Characterisation, Processing and Modelling

The Aviation Industry Corporation of China has a significant investment in world-class centre for research at Imperial College, hosted in the Departments of Mechanical Engineering and Materials. In Materials, we have a team focussed on understanding the fundamentals of deformation in nickel superalloys used in gas turbine engines.

Our bredth of interest in this spans not only traditional characterisation efforts (microscopy), but also includes innovations in the field of combining physically based modelling with full field strain measurement with electron backscatter diffraction and digitial image correlation.

Professor Fionn Dunne and Dr Ben Britton have research activities that are supported within this centre.

For more information, please see the AVIC-BIAM centre website.

Centre for Nuclear Engineering (CNE)

CNE Metallurgy plays a significant role in structure engineering in the nuclear sector. Here we are interested in understanding the behaviour of metals to aid in design and lifetime prediction of keys structural components in nuclear applications, such as piping used in heat exchange and steam generation.

Drs Mark Wenman and Ben Britton have research activities that fall under this umbrella.

For more information please see the CNE Website.

Future Liquid Metal Engineering (LiME) research hub

The UK metal casting industry adds £2.6bn/yr to the UK economy, employs 30,000 people, produces 1.14 million tons of metal castings per year and underpins the competitive position of every sector of UK manufacturing. However, the industry faces severe challenges, including increasing energy and materials costs, tightening environmental regulations and a short supply of skilled people. The Future LiME Hub is addressing these challenges with a focus on harnessing recycled aluminium and magnesium alloys in high value automotive applications.

This £10M EPSRC sponsored manufacturing research hub (EP/M025632/1) is based at Brunel University with complementary expertise of academic spokes at Oxford, Leeds, Manchester and Imperial College London.  The Imperial spoke is led by Dr Chris Gourlay.

For more information please see the Future LiME hub website (www.lime.ac.uk) Or the press release from EPSRC (https://www.epsrc.ac.uk/newsevents/news/manufacturinghubs/)

Strategic Partnership in Structural Metallic Systems for Gas Turbines

 

The Rolls Royce - EPSRC strategic partnership brings together researchers from Cambridge, Birmingham, Swansea, Sheffield, Manchester, Oxford and Imperial in an £8m programme to improve gas turbine materials. Imperial’s contribution to the programme focusses on the development of new Co-Ni superalloys for gas turbine discs, on which two patents have already been filed.